6 Valve Inline Filler Line


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6 Valve Inline ABCO Filler Line - Gallons  

General Line Description: All equipment was installed new in 1996 with the exception of the "Currie" Palletizer.

 

The Production Line begins at the Unload Station where the plastic jugs are manually de-cased and placed on an Accumulation Table. The empty cases travel up, over, the bottle conveyor and down to a manual case Load Station next to the Case Sealer where they await the full jugs. The empty capped bottles pass through the Decapper and on to the Inline Filler, Capper / Cap Hopper and Jug Rinser. From the rinser they travel downstream through the Check Weigher, Jug Labeler and on to the Case Sealer. From the case sealer the full cases travel on to the Palletizer.

 

There is approximately 130 LF of case conveyor with (2) 90's and (3) inclines. The stainless

bottle conveyor consist of 120 LF plus (2) 90's and (3) drives/changeovers.

 

The overall footprint of the line is 25' wide by 150' long.

 

Line Layout - Case Conveyor

Line Layout - Bottle Conveyor

More Photographs
 

6 Valve Inline ABCO Filler w/ Kaps All Capper

ABCO Automation Web Site

List of the major equipment items:

 

ID#

Description

Manufacturer

S/N

Model

Notes

1121

Accumulation Table

Overall Footprint

6' W x 16' L

NEDCO

96-384

52" W x 12' L

1.5HP Reliance

1750 RPM

120V / 60 H / 1P

1122

Decapper

DACAM

 

 

 

 

Decapper Vacuum

Recovery Barrel

 

 

 

 

1123

Jug Filler 6 Head

ABCO

P6461

 

120V

 

Filler Pumps A & B

(6) Flow Meters

Waukesha

Micro Motion

186541-96

211654

20805LV

DS065S238SU

 

1125

Capper

Kaps All

4014

A2

220V / 3P

 

Cap Hopper

Kaps All

2593

FS-B

 

 

Jug Rinser

Rinses outside container.

 

 

 

 

1124

Check Weigher

Mettler Toledo

4414743

Jaguar

 

 

Labeler

Avery

406846

500HOP

115V / 60H / 1P

1127

Case Sealer

Elliott Mfg Co

96-9-24

HMT-MINI

 

1132

Glue Unit

Nordson 3500

AN96H22773

VJ5C

 

1353

Jug Line Palletizer

Currie

 

LSP-5-1152

 

1126

Jug Labeler

Guhl & Scheiber

49

Collamat 9100

 

1131

Ink Jet Printer

Loveshaw

MB0045005

LlNX4800

 

 

List of Motors, Drives, Gearboxes and Pumps:

 

ID#

Description

Manufacturer

S/N

Model

 

1129

Case Conveyor

Roach Mfg Co

176834TO

17684

 

1130

Jug Conveyor

NEDCO

96-384-A TO 96-

 

 

1225

Infeed Belt #1 Gearbox

Boston

RF718-10-B5-G

 

 

1228

Motor, Empty Pallet Infeed

Baldor

W3-92

CM3568

 

2277

Motor, Capper, 0.75 HP

Kaps All

46806371143-09

CATD065

 

2279

Motor, Capper, Frame

Kaps All

4Z131

PM3327P

 

2280

Capper Motor Gearbox

WinSmith

04XGC 

917MSFS1

 

2281

Motor, Capper, 0.25 HP 

Baldor

 

 

 

2282

Motor, Conveyors, Frame

Baldor

W5-90

VM3542

 

2283

Conveyor Motor Gearbox

Boston

F71810-85-6

 

 

2285

Motor, Jug Stretch Wrap

 

Baldor  

VV2-94

 

2289

Motor, Decapper Vacuum

Baldor

W11-91

VM3545

 

2291

Motor, Hoist Drive, Frame

DEMAG

71202097

 

 

2295

Motor, Empty Pallet Infeed

Baldor

W8-91

VM3538

 

2296

Empty Pallet Infeed #2

Boston

715-10-B5-6

 

 

2297

Motor, Pallet Storage Starwheel

Reliance

P56H5148T-WR

 

 

2298

Motor, Pallet Storage Starwheel

Reliance

07916714D

M638380001XS

 

2299

Motor, Infeed Belt #2

Baldor

VM3546T

 

 

2300

Palletizer Infeed Belt #2

Boston

F718-10-B7-G

 

 

2301

Motor, Hoist Conveyor   

DEMAG

71202005

99289700

 

2302

Hoist Conveyor Gearbox

Boston

RF718-10-B3-C

 

 

2303

Motor, Slip Sheet Drive

Baldor

W8-91

VM3538

 

2304

Slip Sheet Drive Gearbox

Boston

F715-10-B5-G

 

 

2305

Motor, Layer Rake Drive

DEMAG

71202043

 

 

2306

Layer Rake Drive Gearbox

Boston

 

 

 

2307

Motor, Infeed Belt #1 ,Frame

DEMAG

71202016

 

 

2309

Plate Drive Gearbox

Boston

RF718-10-B5-G

 

 

2310

Motor, Plate Drive, Frame

DEMAG

71202005

 

 

2312

Empty Pallet Infeed #1

Reliance

07916523PS

M638938001YS

 

2313

Motor, Full Carton Incline

Reliance

P14H3393SM-VG

 

 

2314

Full Carton Incline Conveyor

Reliance

10020796-RH

C8333081

 

2315

Full Carton Incline Conveyor

Reliance

F51A0603M-VG

 

 

2316

Motor, Top Sealer Exit

Reliance

P56H5069U-X

 

 

2318

Motor, Top Sealer Conveyor

Baldor

35A01VV206

M3554T

 

2319

Top Sealer Conveyor Gear

Morse

95BXK3116

 

 

2320

Motor, Infeed Belt, Frame

Reliance

P56H5069U-WX

DATA MASTER

 

2321

Infeed Conveyor Gearbox

RELIABLE

 

 

 

2322

Motor, Box Loading Conveyor

Reliance

P56H50690-XX

 

 

2324

Motor, Overhead Turn

Reliance

P56M1397W-TY

 

 

2325

Overhead Turn Conveyor

TIGEAR

MR97451-6-TY

 

 

2326

Motor, Empty Box Incline

Reliance

P14H1448S-SY

 

 

2327

Empty Box Incline Gearbox

TIGEAR

MR94624-B-QY

 

 

2328

Motor, Filler Pump, Frame

STERLING ELECTRIC

 

JI0034PJA

 

2329

Motor, Jug Filler, Frame

STERLING ELECTRIC

 

JI0034PJA

 

2330

Filler Pump A

Waukesha

186541-96

20805LV

 

2331

Filler Pump B

Waukesha

 

 

 

2332

Motor, Table Conveyor

Baldor  

35H828-1854

VWDM 3542

 

2333

Table Conveyor @ Filler

TIGEAR

Q200B030M056L1

MR94763L1-U-EC

 

2334

Motor, Conveyor after V

Baldor  

35H828-1864

F994

 

2335

Conveyor after Washer

TIGEAR

MR94763-F-XX

 

 

2336

Motor, Conveyor, Frame

Reliance

P56H5069U-PW

 

 

2337

Conveyor Gearbox

TIGEAR

MR94763L1-M-UV

 

 

2338

Motor, Load Conveyor,

Reliance

P56X4516M-OZ

 

 

2339

Load Conveyor Gearbox

TIGEAR

MR94763L1-P-RZ

 

 

2340

Motor, Decapper Drive

U.S Motors

P63CSE-2912

F041

 

2341

Decapper Drive Gearbox

SURE STOP

06725B006

1-055-332-00-003

 

2342

Motor, Accumulation Table

Reliance

T56S1004A-Y

REL. RPM XL

 

2343

Accumulation Table Drive

TIGEAR

MR94754L1-C-VY

 

 

 

 

 

 

 

 

 

Prepared by Tim Langdon           10/21/2004

Cardinal Equipment * 763 Ridge Road * Angier, NC 27501 * 919 894 7976 * www.cardinalequipment.com

 

Photo Album

 

Empty Bottle Table

Case Conveyor

Empty Bottle Table

Overhead Case Conveyor

DeCapper

Decapper Cap Drum

Overhead Case Conveyor

Bottle Conveyor to Filler Room

6 Valve ABCO Filler

Kaps All Capper

Filler / Capper Side View

Cap Hopper

Rear View of Filler

Micro Motion Flow Meters

Filling Heads

Front View of Filler

Cap Hopper

Bottle Conveyor

Jug Rinser

Labeler

Check Weigher

Infeed to Case Sealer

Case Sealer

Currie Palletizer 2

Currie Palletizer 3

Incline to Palletizer

Currie Palletizer

Cardinal Equipment * 763 Ridge Road * Angier, NC 27501
Tim Langdon * Tel (919) 894 7976 * Cell 919 412 2155 * info@cardinalequipment.com


Copyright © 1993 - 2004
Cardinal Equipment

Last modified: May 06, 2005